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In production facilities, which have become highly automated in recent years, multiple operations are performed by a combination of robots and automated equipment.
Under these conditions, designing optimal automated equipment, determining the most efficient layout for each unit, and planning the division of labor are crucial. Automated paint simulations evaluate the design of painting robots and automatic spray machines, consider the most suitable applications for painting robots in the production facility, and can also serve as a comprehensive tool such as for off-line teaching.
Taikisha uses paint simulations to determine the appropriate number of robots and the length and width of the robot zone, according to the basic line and paint shop conditions. Simulations are also used as an off-line teaching tool to develop robot programs for testing, as well as for prior analysis of coating film in laboratory tests. |
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| Relationship Between CAD/CAM Systems and Automated Equipment |
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Robot Painting Simulation
The number of robots, distribution, gun intervals, patterns and number of coats required to obtain a uniform coat are verified through testing on actual car body forms at actual conveyor speeds. |
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Automatic Spray Machine Simulation
To make sure of the right painting area, the reciprocating speed, bell rotation patterns and other factors are tested on actual body forms at actual conveyor speeds. |
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